A soldering iron tip on a circuit board at the bench, with a reel of solder, an XLR connector and hand-drawn pinout diagrams
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Soldering & repairing a 3-pin LEMO connector

Terminating or repairing a 3-pin LEMO for a Sennheiser SK bodypack is fiddly, exacting work — here's the pinout, the right parts and the key steps, with a bench sheet you can print and work from.

A 3-pin LEMO is the input connector on Sennheiser SK-series bodypacks, and sooner or later every sound kit needs one worked on — whether that's wiring a new lavalier to it, converting a mic from another transmitter brand, or repairing a cable that's failed at the connector. It's one of the easiest jobs to get subtly wrong: the joints are tiny, the bias voltage has to reach the right pin, and there's no room for a cold solder joint inside a LEMO housing. The steps below cover a fresh termination; a repair is the same process once the old connector is removed and the cable end is cleaned up.

What you'll need

·

Tools

A temperature-controlled iron with a fine conical or bevel tip, a helping-hand or bench vice, fine-tip tweezers, side cutters, a wire stripper that goes down to fine gauges, and a multimeter for the continuity check at the end. Good light and some magnification make all the difference.

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Consumables

Thin rosin-core solder (0.5 mm or finer), heat-shrink in a couple of sizes, and the LEMO connector itself with its strain-relief boot. A little flux helps the fine joints take cleanly.

Choosing the LEMO connector

The 3-pin LEMO comes in three body variants, identical but for the cable clamp — pick the one that matches the outside diameter of your lav cable so the strain relief grips properly. Measure the cable OD first, then order the closest variant at or above that figure.

LEMO part numberMaximum cable OD
FVB.00.303.NLAE242.3 mm
FVB.00.303.NLAE181.8 mm
FVB.00.303.NLAE131.2 mm

Pair it with the matching LEMO strain-relief boot, GMF.00.018.DN, which slides over the clamp to protect the cable exit and take the strain off the joints.

The assembly drive tool

Closing the connector and tightening the cable clamp needs LEMO's dedicated drive tool — a special driver that seats over the clamp nut.

ConnectorDrive tool
FVB.00.303.NLAE24DCL.91.516.5TK
FVB.00.303.NLAE18None — see below
FVB.00.303.NLAE13None — see below

There is no second drive tool. LEMO confirmed that the DCL.91.516.5TK is the only tool made for screwing the nut at the rear of these connectors — there is no smaller equivalent for the NLAE18 and NLAE13. For those two, LEMO instead points to a glueing option set out in their own mounting instruction. Confirmed by email, July 2026.

Parts & tools — LEMO part numbers

Every LEMO part number for this job in one place. Each number links to LEMO's own datasheet for that part.

Part numberWhat it isNotes
FVB.00.303.NLAE24 3-pin plug, 2.3 mm cable clamp The common choice for standard lav cable.
FVB.00.303.NLAE18 3-pin plug, 1.8 mm cable clamp For thinner cable. No drive tool exists — glue-assembled.
FVB.00.303.NLAE13 3-pin plug, 1.2 mm cable clamp For the finest lav cable. No drive tool exists — glue-assembled.
GMF.00.018.DN Strain-relief boot Slides over the clamp. Order one per connector.
DCL.91.516.5TK Assembly drive tool The only drive tool LEMO makes for this connector family.
DPN.99.002.5K Crimp die for the FVB.00.303.NLAE24 Not in the online catalogue — quote only. See below.

On the crimp die. The DPN.99.002.5K is a specialist item rather than a shelf product — quoted at AUD $621 ex-GST (February 2026; confirm current pricing before ordering). At that price it only makes sense if you are terminating these regularly. For occasional repairs, a good pair of fine crimpers and a careful hand will get you there.

3-pin LEMO — bench reference

Pinout, key steps and the manufacturer sequence. richardhubbard.au

The 3-pin LEMO pinout

3-pin LEMO connector, front face A circular connector viewed from the front. A square alignment key sits at the top. Pin 1 is at 12 o'clock and is ground or shield, pin 2 is at 8 o'clock and carries positive bias or power, pin 3 is at 4 o'clock and carries the audio signal. 1 2 3
Front face, alignment key at the top. Pin 1 sits directly below the key and the others follow anticlockwise — pin 2 lower left, pin 3 lower right. Looking at the solder cups from behind, this order mirrors, so count from the key rather than from memory.

The layout below is the standard arrangement for a Sennheiser SK 3-pin input. Confirm it against your specific microphone and transmitter before soldering — bias arrangements vary between mic models, and the wrong pin means no audio or no power.

PinSignalTypically connects to
1 Ground / screen Cable shield / mic ground
2 Positive bias / power Mic power feed
3 Audio signal Mic capsule output

Wisycom: the pinout is a setting, not a standard

Wisycom's LEMO-fitted transmitters — the MTP40S and its relatives — have no single fixed pinout. What each pin carries depends on the MIC Mode selected in the transmitter menu. Two things follow from that, and both cost time on set.

The pin order itself is the familiar one — ground on 1, power on 2, audio on 3, the same as the table above. What changes is whether pin 2 is doing anything at all, and whether the audio line is carrying a bias voltage on top of the signal. A perfectly soldered lead can still be silent because the transmitter is in the wrong mode, so check the menu before reaching for the iron, and again before deciding the joint is at fault.

MIC ModePin 1Pin 2Pin 3
2 wiresGroundAudio
2 wires + biasGroundAudio + 5.5 V
3 wiresGround5.5 VAudio
2 wires & phantomGround3.1 V (powers a PHA48)Audio
2 wires + bias & phantomGround3.1 V (powers a PHA48)Audio + 5.5 V

Pin 1 is ground in every mode, and the gain range is −60/40 dB throughout, so the choice is really about how the capsule gets its power: down the audio line as a bias, on its own conductor, or not at all.

If you need PTT, choose a two-wire mode. The full push-to-talk options — normal and muting — and the PTT LED indication are only offered in 2 wires and 2 wires + bias. The three modes that use pin 2 for power drop back to disable or no-data, and lose the PTT LED with them. That is a wiring decision as much as a menu one, so settle it before you cut the cable.

Values here follow Wisycom's published MIC Mode options. Firmware and models vary, so confirm against the manual for the transmitter in your hand before committing a joint.

The key steps

1

Prep the connector and cable

Slide the boot and strain-relief collet onto the cable first — the number one rookie mistake is soldering a perfect joint with the housing stranded on the bench. Strip back just enough jacket to reach the solder cups without leaving exposed conductor once assembled.

2

Tin everything

Tin each conductor and each solder cup separately before joining them. A thin, even coat on both sides makes the final joint fast, so the tip spends the least possible time near the fragile connector insulation.

3

Solder to the pinout

Work one pin at a time in a fixed order so nothing is missed. Ground first gives you a stable reference, then bias on pin 2, then audio on pin 3 — straight along the numbers, with no jumping back. Each joint should be quick, shiny and concave — a dull or blobby joint is a cold joint and will fail on set, not on the bench.

4

Insulate and check for shorts

Heat-shrink any adjacent joints that could touch, then — before you close the housing — put the multimeter across the pins. Confirm continuity where you expect it and, just as importantly, no continuity between pins that should be isolated.

5

Assemble and test on the transmitter

Close the strain relief so the cable, not the joints, takes any pull. Fit it to the bodypack, dial up the gain and confirm clean audio at a sensible level. A working bench test under real power is the only proof the job is done.

LEMO's own assembly sequence

The steps above are how I work through it. What follows is the manufacturer's specification — the exact order and dimensions LEMO give for assembling this connector, summarised from the mounting instruction they supplied in July 2026. Where my habits and LEMO's figures differ, follow LEMO's.

  1. Boot and screw ring on first. Slide the bend relief (GMF.00.018.DN) and the screw ring (FVB.00.455) onto the cable before anything else. Same rule as always — but note LEMO treats the screw ring as a separate step, and it is easy to leave behind.
  2. Strip the outer jacket back 6 mm. Not "about" — the crimp position downstream depends on it.
  3. Comb the screen back evenly over the jacket, slide the crimp ferrule (FVG.00.160.DN) over it, and crimp with the DPE.99.123.1K 1 mm behind the edge of the ring. LEMO flag this measurement specifically — crimp on the edge and the screen termination is compromised.
  4. Cut away both white plastic fillers flush at the jacket.
  5. Trim the conductors to 3 mm and strip 1 mm. Short, by design — there is very little room inside the shell.
  6. Solder to the insulator following the pinout, then clean the joints.
  7. Fit both split insert carriers, FVG.00.150.LN and FVG.00.151.LN.
  8. Slide the assembly into the outer shell. The anti-rotation tab has to snap into the groove in the shell — if it hasn't seated, the insert can turn and you will shear the joints when the ring goes on.
  9. A drop of Loctite 243 on the screw-ring thread, then tighten the ring carefully with the DCL.91.516.5TK spanner.
  10. Glue the bend relief to the outer shell to finish.

A word on the threadlocker. Steps 9 and 10 are LEMO's instruction and I've reported them as written — but they are worth a hard think before you reach for the bottle. I've had these connectors come across the bench with Loctite on the screw ring, and they are effectively unrepairable: the ring won't come off without destroying the connector, so a job that should have been a ten-minute re-termination becomes a new plug.

That trade-off is the whole question. Threadlocker is there so the ring can't vibrate loose in the field, which matters on a connector that lives on a moving performer. But if you expect to re-terminate this cable — and on a lav rig you almost certainly will — a ring you can actually undo later is worth more than one that never loosens. My own habit is to leave it dry, tighten it properly, and check it as part of routine maintenance.

Prefer to have it done right the first time? Re-terminating and maintaining lav rigs is part of running a location sound kit. For any other cable, the pinout diagram generator covers the wiring. It's all part of location sound work across WAget in touch if you'd like a hand.